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Latest improvements
in design makes this unit a truly GMP model and versatile
in Operation & Maintenance. Unit consists of S.S. 304
quality hopper, feed throat and processing chamber (can
be provided in SS 316 quality at extra cost) with beaters
assembly, heavy duty motor, starter with overload relay,
three speed step pulley, suitable screen, SS cladded base
having tabular legs with castors, optional jacket for the
feed throat and processing chamber for cooling / heating.
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Product
kept in the hopper slides down to the enclosed chamber,
where it is milled in between beaters and screen to
the required mesh/micron size which can be collected
at output container.
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Quality
and output depends upon the three main variables.
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Beaters
shape (knife / impact forward)
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Speed
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Screen
size
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Mill
has been specifically designed for wet and dry granulation,
pulverization or dispersion of products or ingredients
found in the Pharmaceutical, Chemical and Food Industries.
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It
is also find application in the Cosmetics, Confectionery,
Fertilizer, Insecticides, Detergents and Electroflux
Industries etc.
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Knife
edge for coarse or large particles and impact or flat
edge for finer particles. High speed for grinding, low
speed for coarser particles. A wide range of screens
is available for various process needs.
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GMP point of view machine is
provided with SS cladding on base, SS belt guards,
SS cover on motor & starter. No exposed painted
surface of the machine. Motor rails, screw and
guide rods are chrome plated.
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Beaters assembly bearing are
in a separate pillow blocks for ease in maintenance.
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Very less down time as only
beaters assembly will have to be reversed (and
not the complete chamber) for making it knife
to impact forward or vice-versa which can be done
by single operator.
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Fixed beaters assembly is provided
as a standard supply which increases the output
by 10 to 30 %, reduces noise level and is easy
to clean as there are no cavities. (If product
demands, swing beaters assembly can be provided.)
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Beaters are stainless steel
quality and fitted on a splinted shaft.
Transmission of heat to the chamber from the bearings
is minimum as there are away in separated pillow
blocks. This facilitates to some extent in processing
of heat sensitive product.
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Beaters assembly is dynamically
balanced which reduces vibration and noise level
and increases bearing life.
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Castors provided for mobility
and brakes can be applied for fixing machine at
one place.
Machine is available in Plain & Water Jacketed
model.
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| SR
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MODEL |
SJ-I |
SJ-II |
SJ-III |
SJ-IV |
| 1. |
*Out Put
(Kg/Hr) |
50
To 800 |
50
To 800 |
50
To 800 |
25
to 400 |
| 2. |
Nos. of
Beaters |
16 |
16 |
16 |
16 |
| 3. |
Beater Speed
(rpm) |
1000/2250/4500 |
Variable
from 1000 to 4500 |
1000/2250/4500 |
Variable
from 1000 to 4500 |
| 4. |
Beater Motor |
7.5HP/3
Phase/AC |
7.5HP/3
Phase/AC |
7.5HP/3
Phase/AC |
7.5HP/3
Phase/AC |
| 5. |
Feed screw
Motor |
Not
Applicable |
Not
Applicable |
0.5
HP / 3 phase / AC |
0.5
HP / 3 phase / AC |
| 6. |
Feed Screw
Speed(rpm) |
Not
Applicable |
Not
Applicable |
2
to 15 &6 to 60 |
2
to 15 &6 to 60 |
| 7. |
Screen Width
(mm) |
152
( 6”) |
152
( 6”) |
152
( 6”) |
152
( 6”) |
| 8. |
Screen Area
(sq. mm) |
66825 |
66825 |
66825 |
66825 |
| 9. |
Screen Dia
(mm) |
281 |
281 |
281 |
281 |
| 10. |
Electric
Supply |
7.5
hp/
3 Phase/AC |
7.5
hp/
3 Phase/AC |
8
hp /
3 Phase/AC |
8
hp /
3 Phase/AC |
Note
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- Electric
voltage & frequency can be provided as per customer’s
requirement.
- The rights
for the modifications in design & specs are
reserved without prior notice.
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Output depends upon a) Beaters shape ( knife / impact
forward ); b) Speed ; c) Screen size. |
| SR
No |
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SJ-I |
SJ-II |
SJ-III |
SJ-IV |
| 1 |
Approximate
Machine Dimensions
L x W x H ( mm ) |
1340
X 1070 X 1680 |
1340
X 1250 X 1680 |
1540
X 1000 X 1715 |
1540
x 1160 x 1715 |
| 2. |
Approximate
Case Dimensions
L x W x H ( mm ) |
1400
X 1270X 1905 |
1400
X 1450X 1905 |
1400
x 1345 x 2030 |
1400
x 1525 x 2030 |
| 3. |
Approximate
Net Machine Weight
( Kg ) |
475 |
475 |
500 |
500 |
| 4. |
Approximate
Gross Machine Weight ( kg ) |
715 |
715 |
875 |
875 |
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| Perforated
as well as Wire mesh screens are available as per
requirement of customers. (S.S.304 or S.S.316 material
of construction).
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