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Mega
Press is suitable for mass production. This machine is equipped
with many advanced features. While designing major areas like
operator safety, easy to operate and clean, minimum change
over time for tool and product are taken into consideration. |
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Front
and easy outside controls.
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Turret
made of highly ductile SG iron casting.
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Detachable
control panel - safe against electric short circuit
during steam wash.
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Discharge
chute with auto rejection deflector.
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Electro
magnetic clutch.
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Inter
locking guards.
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Gas
assisted starts.
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Bigger
capacity hopper.
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Lower
Punch Seals.
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| A
Tablet ejection chute is fitted as standard inbuilt feature
to all 'Mega Press'. It is controlled by a preset timer,
the ejection chute will automatically rejects all "start
up" and "run down" tablets.
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Quick
& Easy tool change over : |
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'Mega Press' has been designed to minimize the change
over time. The weight adjustment section is easily
removable which provides good access for the removal/replacement
of lower punches and dies. This adjustment can be
done without opening lower cabinet, away from compression
zone. The handwheel is conveniently located for indexing
the turret during tool changeover with single operator.
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'The powder loss and downtime is reduced substantially
as feeders are fitted with powder discharge chutes.
This Chute when used with hopper cut off slides, allows
the feeder to be emptied before removal. Easy access
to upper Punch for removal due to quick release mechanism.
Also this helps in weight adjustment section for easy
access to lower punches. More room for cleaning at
bottom is provided as there is no corner pillar. The
feeder drive and control mechanisms are sited below
the tabletting zone, father reducing cleaning time
and eliminating the possibility of product cross contamination.
The upper punches are protected form dust by an upper
punch guard.
This
helps in the minimizing the possibility of tight upper
punches and reduces, punch head and cam wear. Upper
punch penetration adjustment also can be done from
outside the compression zone.
Hoppers,
doors and guards of lower cabinets etc. are quick
removable without using any tools. This also helps
in reducing downtime.
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Extra
Features on demand : |
-
'AC inverter Variable drive for main and feeder
motor.
- Auto
lubrication with fine tuning valve and timer.
- Polo
type tablets/core rod Punches & Dies fittings
for 37 & 45 stn. only
- Hopper
granules level sensor
- 3
- Pc - Turret with S.S. 316 Die Pot
- Pre-Compression.
- PLC
Control
- Hydraulic
Power Pack.
- Effervescent
System.
- Upper
Punch Cap Seal.
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| Models |
SJ-37 |
SJ-45 |
SJ-55 |
SJ-61 |
| Tooling |
"D" |
"B" |
"BB" |
"BB" |
| No.
of Stations |
37 |
45 |
55 |
61 |
| Max.
Output (Tab/hr) |
222,000 |
324,000 |
396,000 |
439,200 |
| Max.
Pressure |
10
Tons |
6.5
Tons |
6.5
Tons |
6.5
Tons |
| Pre-Compression |
1
Ton |
1
Ton |
1
Ton |
1
Ton |
| Max.
Tablet Dia |
20
mm |
16
mm |
13
mm |
11.1
mm |
| Max.
Depth of Fill |
20
mm |
17.4
mm |
17.4
mm |
17.4
mm |
| Main
Motor |
7.5
HP, 3 Ø, A.C |
7.5
HP, 3 Ø, A.C |
7.5
HP, 3 Ø, A.C |
7.5
HP, 3 Ø, A.C |
Total
Power
( includeing hydro power pack) |
9.5
HP, 3 Ø, A.C |
9.5
HP, 3 Ø, A.C |
9.5
HP, 3 Ø, A.C |
9.5
HP, 3 Ø, A.C |
* Practically,
the max attainable output is approx 80 % of the designed
one.
* The tablet
output depends upon the following factors.
1. The physical and chemical properties of material
to be compressed.
2. The tablet shape, weight and its thickness.
3. Ambient Conditions.
Note : Electric voltage & frequency can be
provided as per customer's requirement.
The rights for the modifications in design & specs
are reserved without prior notice.
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